Creating a customized robot bottle opener

While browsing a recent issue of Make magazine, I found a list of CNC projects that caught my eye. In particular, the wood and aluminum bottle opener appeared to be ripe for customization with a bit of laser etching. The first step was to determine what art to use for the laser etching. With the approaching departure of a longtime colleague, I decided to go for a bit of robot art to make the opener into a personalized going away gift.

Make magazine CNC projects

Robot photograph

I wanted to turn the robot arm picture into a line art drawing to be laser etched onto the wood, however I wasn’t sure where to look for an artist that could do this kind of work. After a bit of Googling, I discovered a site called Fiverr where you can have various jobs done online for $5. In particular, I found a group of artists from the Philippines that would turn a photo into a line drawing for $5. Within a few hours of submitting a request, I had the line art drawing that I was looking for.

Robot lineart

The next step was to order the materials needed from Inventables. Inventables made this process quite easy by having a project page which included an option to purchase all the necessary items. Once the materials arrived, it was time to cut the wood side panels out to prepare them for laser etching. The Inventables project page had the necessary SVG design files which could then be loaded into Easel to generate the g-code to drive the CNC machine. Easel is designed to drive the Inventables Shapeoko 2 CNC machine, but as luck would have it, the g-code that Easel exports for the Shapeoko 2 worked right out of the box on the Tormach CNC I was using once the file extension was changed to “.tap”. Note: if you’re planning to make your own parts from the Inventables SVG files, check that the holes for the chicago screws are properly aligned. In the version of files that I downloaded, the holes were offset and required adjustment in Inkscape before importing into Easel. As an extra step, I also used OpenSCAM to preview the g-code exported from Easel to verify the planned milling operations before loading the files onto the CNC machine.

Verifying the SVG design in Inkscape
Importing the SVG into Easel
Using OpenSCAM to veirfy the g-code exported from Easel
Cutting the aluminum section of the bottle opener
Cutting the wood panel on a test piece
Two wood panels fresh off the CNC machine

With the wood pieces cut, I found a local laser engraving service (Sylvan’s Engraving), where the line art was engraved onto the wood pieces. If this process is repeated in the future, I’ll have the laser engraver cut the wood pieces out after engraving them all in one shot. Other than that, the laser engraving process worked quite well with the line art and took just less than 2 minutes per panel once the art was setup on the engraving computer.

Laser etching a robot arm onto a custom bottle opener panel. #latergram

A post shared by Pierre Baillargeon (@seniorkabong) on

Laser etching robot art onto CNC cut wood panels
Laser engraved panel installed onto aluminum frame

In addition to the light wood, some dark wood pieces were engraved with an adhesive protective paper mask over the top. This mask allowed the engraved areas to be filled with an acrylic paint before the mask was removed.

Laser etched part with paper mask
Applying paint over paper mask
Laser etched on light wood (left), laser etched on dark wood with paint fill (middle) and dark wood with mask (right)
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Pierre Baillargeon

Pierre Baillargeon is an engineer from South Florida who holds a Master of Science degree in Computer Engineering, having graduated from Florida Atlantic University in August of 2005. Pierre currently works as a Robotics Engineer at a non-profit biomedical research organization and is known to enjoy photography, gadgets and skillfully constructed pizza.

2 Comments

  1. Zach   •  

    Nice job Pierre. This was a really cool remake of the bottle opener project.

    • Pierre Baillargeon   •     Author

      Glad you liked it, thanks to the crew at Inventables for the great design, parts and original write-up!

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